A steep rise in competition in the Indian and global industry has meant that there are fewer avenues of differentiation that one could explore and a major part of one’s differentiation strategy is relying on providing the best prices. On course of doing the same, the margins with the industry players have been shrewdly stifled and hence automation of processes seems to be the best way of coming out of the quandary. By reducing the cost incurred on excess manpower, the advent of plant automation applications can bring about considerable improvement in the profitability of the manufacturing organisations. The ‘Process Control and Plant/Industrial Automation’ application, developed by Mantissa Infotech, has passed the test of time and has managed to significantly improve the systems of various esteemed organisations in the industry today. Not only have such manufacturing companies gained because of the lightened burden of manpower costs, the accuracy brought about in their products, through the use of this application, helps them now compete not only locally but also on the global platform.
HOW DOES IT WORK?
- The development of the process control and plant/industrial automation system starts, like all other solutions of Mantissa Infotech, with a profound understanding of the requirement of the client. Given that there are various types of manufacturing companies available, it is important that the type of the company, the manufacturing processes used and other important features are understood in advance.
- Once the requirement of the client has been gauged, Mantissa Infotech drafts an initial requirement chart which chalks out all different kind of area of expertise, instrumentation and software application that is required in the process, for which external professionals from the respective areas will have to be hired.
- The company then gets along with all the required professionals of different areas of expertise and establishes a plan of operation. This plan of operation is followed meticulously to develop a system which comes up to the expectations of the client.
TYPES OF SOLUTIONS & TECHNOLOGIES
- Supervisory Control & Data Acquisition System (SCADA)
- Control Software Application for CNC Machines
- Data Logging Systems
- Protocols & Buses: RS-232, RS-485, I2C Bus, Realtime Ethernet, TCP/IP
- Micro Controller & PLC Programming
- PC bases Software Applications
FEATURES & BENEFITS OF THE SOLUTIONS
- The solution brings about increased accuracy due to the automation of the process.
- It cuts down on the cost incurred for the procurement and retainership of human resources by allocating most part of the manufacturing work to the automated system.
- It follows precise prescriptions by the manufacturing company to maintain highest standards of quality delivery. In many manufacturing processes, such prescription could be as small as some centimetres or millimetres. The solution manages to even follow such requirements.
- The solution expedites the manufacturing process. It reduces or eliminates human intervention. This means that there are lesser chances of human error.